{"id":6726,"date":"2026-07-28T07:47:00","date_gmt":"2026-07-28T02:17:00","guid":{"rendered":"https:\/\/economictimes.lk\/?p=6726"},"modified":"2026-07-27T15:59:13","modified_gmt":"2026-07-27T10:29:13","slug":"hayleys-alumex-deploys-ai-and-iot-enabled-innovations-to-strengthen-sri-lankas-manufacturing-competitiveness","status":"publish","type":"post","link":"https:\/\/economictimes.lk\/index.php\/2026\/07\/28\/hayleys-alumex-deploys-ai-and-iot-enabled-innovations-to-strengthen-sri-lankas-manufacturing-competitiveness\/","title":{"rendered":"Hayleys Alumex deploys AI and IoT-enabled innovations to strengthen Sri Lanka\u2019s manufacturing competitiveness"},"content":{"rendered":"\n<p>AI and IoT-enabled innovations enhance Sri Lanka\u2019s export capability, operational efficiency and sustainable aluminium production<\/p>\n\n\n\n<p>As global markets raise their expectations for manufacturing quality, traceability and operational efficiency, Alumex PLC, Sri Lanka\u2019s leading aluminium manufacturer and a member of the Hayleys Group, has deployed four key AI and IoT-enabled digital innovations that directly strengthen its capacity to compete internationally and supply large-scale infrastructure projects vital to the country\u2019s economy.<\/p>\n\n\n\n<p>The deployments mark a significant step in Hayleys\u2019 broader strategy to embed digital and AI transformation across its industrial portfolio, moving from isolated technology pilots to Group-wide capability that raises standards across sectors. The initiatives were&nbsp;delivered in collaboration&nbsp;with the Hayleys&nbsp;Group Digital Transformation&nbsp;Unit and technology&nbsp;partners UTECH and&nbsp;Dialog H One.<\/p>\n\n\n\n<p>With approximately half of its revenue generated through exports to 17 countries across five continents including the UK, USA, Canada, Australia, New Zealand, Switzerland, Italy and Singapore, Alumex operates in an environment where quality consistency, production efficiency and sustainability credentials are the baseline requirements of global &amp; local markets.<\/p>\n\n\n\n<p>\u201cAlumex competes in demanding international markets, and these initiatives are investments in our ability to meet the standards our customers expect, protect and grow our export business, and build a more capable and resilient organization,\u201d said Pramuk Dediwela, Managing Director, Alumex PLC.<\/p>\n\n\n\n<p>\u201cThese initiatives, developed in collaboration with the Hayleys Group Digital Transformation Unit to address these imperatives, reflect a philosophy that distinguishes Hayleys\u2019 approach: digital transformation that empowers people, not just systems. By combining advanced technologies with the expertise of our teams, we are building smarter manufacturing capabilities that strengthen our competitiveness today while preparing the business for the future.\u201d<\/p>\n\n\n\n<p>At the centre of this transformation is a new <strong>AI and IoT-enabled aluminium extrusion line<\/strong>, replacing an older production system and introducing advanced digital capabilities to improve manufacturing precision, productivity and resource efficiency.<\/p>\n\n\n\n<p>The new system strengthens production capacity while enabling greater process control, supporting consistent product quality for both international customers and Sri Lanka\u2019s growing infrastructure sector. The technology is also expected to deliver significant energy efficiencies compared to traditional extrusion systems, contributing to Alumex\u2019s sustainability objectives.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"960\" height=\"459\" src=\"https:\/\/economictimes.lk\/wp-content\/uploads\/2026\/07\/Image-02-14.png\" alt=\"\" class=\"wp-image-6728\" style=\"width:580px;height:auto\" srcset=\"https:\/\/economictimes.lk\/wp-content\/uploads\/2026\/07\/Image-02-14.png 960w, https:\/\/economictimes.lk\/wp-content\/uploads\/2026\/07\/Image-02-14-300x143.png 300w, https:\/\/economictimes.lk\/wp-content\/uploads\/2026\/07\/Image-02-14-768x367.png 768w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><figcaption class=\"wp-element-caption\">Representatives from Alumex PLC, the Hayleys Group Digital Transformation Unit, and technology partner UTECH at the launch, marking a key milestone in Alumex\u2019s digital and AI transformation.<\/figcaption><\/figure>\n\n\n\n<p>Complementing this investment is the <strong>AI-driven Golden Batch for Extrusion Digitisation<\/strong>, which enhances visibility across extrusion operations to support consistent manufacturing performance, continuous improvement and greater operational excellence. The capability strengthens Alumex\u2019s ability to deliver high-quality products while creating a strong foundation for future digital manufacturing initiatives.<\/p>\n\n\n\n<p>The company has also introduced an <strong>AI-powered Scrap Optimisation Tool<\/strong> that strengthens material planning, optimises alloy utilisation and supports more efficient resource management. The solution enhances manufacturing performance while advancing Alumex\u2019s commitment to sustainable production and responsible resource utilisation.<\/p>\n\n\n\n<p>Further strengthening digital accessibility across the organisation, the <strong>Alumex AI Knowledge Hub<\/strong> provides employees with instant access to operational knowledge, enabling faster decision-making and improving consistency in processes. By making critical information readily available, the platform empowers employees at every level to make better-informed decisions and supports a more connected, agile workforce.<\/p>\n\n\n\n<p>In addition, an <strong>IoT-based Energy Monitoring System<\/strong> implemented across its Ekala, Sapugaskanda and Lindel manufacturing facilities, provides real-time visibility into energy consumption patterns. By enabling the company to identify inefficiencies and optimise energy use across its operations, the platform supports Alumex\u2019s drive to improve energy efficiency and reduce its carbon footprint, while supporting informed decision-making, improved operational performance and enhanced sustainability reporting capabilities, which are increasingly important as global markets place greater emphasis on responsible manufacturing.<\/p>\n\n\n\n<p>Together, these initiatives represent a significant step in Alumex\u2019s evolution towards Industry 4.0 manufacturing, reinforcing its ability to compete in demanding export markets while demonstrating how digital innovation creates long-term value through smarter manufacturing, greater sustainability and empowered people.<\/p>\n\n\n\n<p><strong>Image Caption<\/strong>:  Mr. Pramuk Dediwela, Managing Director of Alumex PLC, addresses the gathering at the unveiling of the company\u2019s latest AI and IoT-enabled manufacturing innovations.<\/p>\n\n\n\n<p><strong>About Alumex PLC<\/strong><\/p>\n\n\n\n<p>Alumex PLC is Sri Lanka\u2019s leading manufacturer of aluminium extrusions and fabricated aluminium products, supplying the construction, infrastructure and industrial sectors across the domestic market and international export markets including UK, USA, Canada, Australia, New Zealand, Switzerland, Singapore, India and Kenya. A subsidiary of Hayleys PLC, Alumex combines manufacturing scale with a commitment to quality, innovation and sustainability.<\/p>\n\n\n\n<p><strong>About Hayleys PLC<\/strong><\/p>\n\n\n\n<p>A centerpiece of the Sri Lankan economy, Hayleys is Sri Lanka\u2019s most diversified conglomerate, publicly listed on the Colombo Stock Exchange, with businesses spanning 17 industry verticals and operations in over 20 countries. Rated \u2018AAA (lka)\u2019 (stable outlook) by Fitch Ratings, Hayleys was ranked Sri Lanka&#8217;s No. 1 listed corporate for the 10th time in the 32nd edition of the LMD 100, Sri Lanka\u2019s version of the Fortune 500. The Group is a champion of sustainable innovation and represents one of Sri Lanka&#8217;s most prominent success stories.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>AI and IoT-enabled innovations enhance Sri Lanka\u2019s export capability, operational efficiency and sustainable aluminium production&#8230;<\/p>\n","protected":false},"author":4,"featured_media":6727,"comment_status":"open","ping_status":"open","sticky":true,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_uf_show_specific_survey":0,"_uf_disable_surveys":false,"footnotes":""},"categories":[5],"tags":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/posts\/6726"}],"collection":[{"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/comments?post=6726"}],"version-history":[{"count":1,"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/posts\/6726\/revisions"}],"predecessor-version":[{"id":6729,"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/posts\/6726\/revisions\/6729"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/media\/6727"}],"wp:attachment":[{"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/media?parent=6726"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/categories?post=6726"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/economictimes.lk\/index.php\/wp-json\/wp\/v2\/tags?post=6726"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}